Surface finishing is not a labor-intensive procedure anymore it is now a precise one. Quality of coating has a direct impact on the durability, resistance to corrosion and perception of the product in today’s industrial environment. To keep up with the demands of clients who expect flawless finishes and improving global standards, numerous companies have opted to use paint robots.
A modern paint robot provides structured motion and programmable accuracy applications that used to rely on the skills of the operator. Automating spray paths and angles as well as speed, removes many of the inconsistencies which lead to uneven film builds or excessive material use. This consistent coating process helps to ensure First Time Quality, and reduces the need for rework.
Image credit: automatedsolutions.com.au
Consistency and effectiveness are crucial to the measurement of outcomes
Because of fatigue or minor variations in technique, hand painting can cause variation in coverage and thickness. Paint robots eliminate that variation by repeating the same motion pattern throughout each production cycle. This type of repeatability provides a consistent finish across all components and optimised distribution of materials.
Advanced paint systems that use robotics improve efficiency of transfer. Through keeping a precise distance and orientation between the applicator and component, overspray can be reduced and more coating material reaches the target surface. The decrease in material waste can result in savings. Decreased volatile organic compound emissions contribute to environmental compliance.
Integrated fluid handling within paint robotics ensures accurate mixing ratios for multi-component coatings. Inconsistencies can be eliminated which could compromise the quality and integrity of the final product. Flexible flow control coupled with adjustable parameter settings allows manufacturers to adjust the pattern of atomisation and spray without interrupting production.
Productivity and safe work environments
A major benefit of choosing the use of a robot painter is increased uptime. Robotic paint cells work continuously and with little interruption as opposed to manual processes. Once they have been programmed, they produce the same output without breaks or constant monitoring.
Safety concerns are vital for facilities handling solvent-based coatings or two-component paints. Paint atomised can cause hazardous environments, especially when working with materials that are flammable, or reactant. Modern paint robots have been developed to be safe even in the most hazardous environments. They limit the risk of exposure for workers to hazardous substances and improve workplace safety.
Conveyor tracking technology enhances productivity by allowing robot paint application even when components are in motion. This technology expands the working environment and keeps production lines operating efficiently.
Australian Automation Expertise Supporting Industry
Access to automation partners that have expertise is vital for those who are looking to modernize their finishing processes. Automated Solutions, a leading robotic integration provider in Australia, has earned the reputation of providing advanced robotic solutions. The team has extensive experience in the field of automation engineering and is certified as FANUC robot integration experts. They help businesses implement customized robotic paint solutions to the needs of their clients.
Automated Solutions combines technical expertise and practical industry experience to aid manufacturers in evaluating their current processes and creating robotic paint cells that can be optimised. Through collaborative design, simulation, and integration of systems, companies gain an understanding of anticipated performance gains prior to the installation.
Adopting paint robotics is not only about automation. It is about measurable improvements in quality performance, efficiency, as well as safety. Paint robot systems that are designed correctly can transform surface finishing into a consistent, reliable and controlled operation. Manufacturers can boost their competitiveness by partnering with automation experts who are experienced in helping them achieve long-term success on an ever more demanding.